RCSL/RCLL Rogowski Coil Flexible CTs - Info

Author: Ingrid

Apr. 29, 2024

RCSL/RCLL Rogowski Coil Flexible CTs - Info

 

OVERVIEW

Rogowski coil flexible CTs are ideal for applications where regular rigid current transformers cannot not fit. The RCSL (small) and RCLL (large) diameter Rogowski current sensors are flexible loops that open for easy installation around a conductor or sets of phase conductors, or bus bars. Rogowski coil flexible CTs are available in five diameters with rated currents from 200 to 5000 amps up to 600 volt. This family of Rogowski coils are used in 120/240 volt residential solar monitoring applications and high-current three-phase industrial and commercial building.

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The RCxL series of Rogowski coil flexible CTs have a coil junction housing that holds the ends of the coil together, contains the conditioning circuitry, and connects the output cable to the WattNode power meter or other power meters that require 0.333 Vac current transformers. Coils are supplied with 8 ft. (2.4 m) long four conductor shield cable to connect to the power meter and a 12 volt DC power supply. The internal signal conditioning circuit eliminates the need for an external module making installation easy.

Installing a power meter in a home with a combination meter breaker panel can seem impossible because there is no space for traditional rigid CTs. The model RCSL coil, with an end cap diameter of only 0.408 inch (10.35 mm) is the ideal solution.

DOWNLOADS

BROCHURE, MANUAL, AND APPLICATION NOTES

  • DC Power Supply
    • DIN Rail DC Power Supply

KEY FEATURES ROGOWSKI COIL FLEXIBLE CTs

  • Safe0.333 Vac output—no need for shorting blocks!
  • Flexible coil for easier installation
  • Built-in signal conditioning circuit
  • Rated currents: from 200 to 5000 amps
  • Opening diameters: 1.5 to 11.8 inches (40 to 300 mm)
  • Shielded coil and cable for noise immunity
  • Excellent linearity and low phase angle error
  • UL Listed CAT IV, 600 Vac, service entrance CE Mark, RoHS

PERFORMANCE GRAPHS

Rogowski coil flexible current transformers

MODELS

RCSL and RCLL models of Rogowski coil flexible current transformers

MODEL RATED
AMPS MAX SAFE
AMPS COIL
DIAMETER RCSL-1.5-0200 200 400 1.5 in (40 mm) RCSL-3.1-0250 250 2000 3.1 in (80 mm) RCSL-3.1-0600 600 2000 3.1 in (80 mm) RCSL-3.1-1000 1000 2000 3.1 in (80 mm) RCLL-4.7-1000 1000 2000 4.5 in (120 mm) RCLL-4.7-2000 2000 2000 4.5 in (120 mm) RCLL-7.8-1000 1000 5000 7.8 in (200 mm) RCLL-7.8-2000 2000 5000 7.8 in (200 mm) RCLL-11.8-5000 5000 5000 11.8 in (300 mm) Table 1: RCSL and RCLL Rogowski Coils

Rated Amps is the nominal measurement range, which can be extended to 120% of the rated current of the coil.

Max Safe Amps is the maximum continuous current that will not damage the Rogowski coil flexible CTs.

SPECIFICATIONS ROGOWSKI COIL FLEXIBLE CT

Accuracy

  • Output signal accuracy from 50 to 60 Hz at 77°F (25°C)
    • Accuracy (% of reading): ±1.0% from 3% to 120% of rated current
    • Typical Phase Angle Error: ±0.10 degrees (6 minutes) from 3% to 120% of rated current
    • Maximum Phase Angle Error: ±0.20 degrees (12 minutes) from 3% to 120% of rated current
  • Temperature Sensitivity:
    • Accuracy: additional ±0.5% error over operating temperature range
    • Phase Angle: no added error over operating temperature range
  • Conductor Position and Orientation Sensitivity: typical ±0.5%, maximum ±1.0% The quoted gain accuracy is with the measured conductor centered in the coil opening and perpendicular to the coil. Moving the conductor off-center or tilting the coil will reduce the accuracy. The phase angle varies by less than 0.01 degrees at varying positions and orientations.

Electrical

  • Nominal Line Frequency: 50 to 60 Hz
  • Max Safe Continuous Primary Current: see Table 1 above.
  • Maximum Voltage: 600 Vac
  • Overvoltage and Measurement Category:
    • 600 Vac, CAT IV (service entrance) for pollution degree 2
  • Output Cable:
    • Length: 8 ft (2.4 m)
    • Conductor Wire Gauge: #24 AWG (0.25 mm2)
    • Voltage: 600 Vac
    • Temperature Rating: 221°F (105°C)
    • Style: AWM, shielded, four-conductor, twisted, white/black/red/blue
    • Input Polarity: red = positive, blue = common (negative)
  • DC Operating Power Supply:
    • Input Voltage Range: 3.5 Vdc to 13.5 Vdc
    • Input Current: 6 mA typical, 20 mA maximum (excluding short-circuits of the output leads)
  • Output Signal: 0.33333 Vac nominal with 1.25 Vdc bias relative to DC supply common (blue)
    • Polarity: white = current transformer positive (in-phase with current) signal, black = current transformer negative (180 degree phase to current) signal
  • Expected Load Resistance: (see Effect of Output Loading section below): 23k ohms

Power Supply

  • HDR-15-12
    • Make: Mean-Well
    • Type DIN-rail mount supply (DIN rail TS-35/7.5 or 15)
    • AC Input Voltage: 85 – 264 Vac, 100 – 240 Vac nominal
    • Input Frequency: 47 – 63 Hz
    • Operating Temperature: -22°F to 158°F (-30°C to 70°C) full load at 50°C, 50% load at 70°C
    • Input Current: less than 0.5 A RMS typical
    • Output Voltage: 5 Vdc, ±2.0%
    • Output Current: 2.4 amps (this is sufficient to power at least 50 sensors)
    • Maximum Output Power: 15 watts
    • Emissions: CISPR22 class B
    • Features: No minimum load, over-voltage protection, overload protection, short-circuit protection
  • Alternate Supplies: Other power supplies may also be used, provided the output meets the DC Operating Power Supply specifications given above.

Rogowski coil wiring diagram

Regulatory

  • UL: UL listed, XOBA, UL 2808, CAN/CSA C22.2 No. 61010-1-12, 3rd Edition, E363660
  • RoHS compliant

Environmental

  • Operating temperature:
    • RCSL-1.5 and RCSL-3.1: –40°F to 167°F (–40°C to +75°C)
    • RCLL-4.7: –40°F to 167°F (–40°C to +75°C)
    • RCLL-7.8 and RCLL-11.8: –40°F to 140°F (–40°C to +60°C)
  • Operating humidity: Non-condensing, 0 to 95% relative humidity (RH)
  • Operating Altitude: Up to 6562 feet (2000 m)
  • Pollution Degree: 2; controlled environment
  • Indoor use: Suitable for indoor use.
  • Outdoor use: Suitable for outdoor use when mounted in a NEMA 3R or 4 (IP 66) rated enclosure.

Mechanical

  • RCSL Mechanical:
    • Coil End Cap Diameter: 0.408 in (10.35 mm)
    • Housing Material: Polycarbonate (PC), UL 94 V-0 flame rating
    • Coil Jacket Material: Thermoplastic vulcanizate (TPV), UL 94 V-0 flame rating
  • RCLL Mechanical:
    • Coil End Cap Diameter: 0.443 in (11.25 mm)
    • Housing Material: Polycarbonate (PC), UL 94 V-0 flame rating
    • Coil Jacket Material: Thermoplastic vulcanizate (TPV), UL 94 V-0 flame rating

WARRANTY

Limited 5 year warranty. See manual for details.

WARNING: This product can expose you to chemicals including Antimony Trioxide, which is known to the State of California to cause cancer. For more information go to: www.P65Warnings.ca.gov

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Rogowski coil

Device for measuring alternating current

A Rogowski coil is a toroid of wire used to measure an alternating current

I(t)

through a cable encircled by the toroid. The picture shows a Rogowski coil encircling a current-carrying cable. The output of the coil,

v(t)

, is connected to a lossy integrator circuit to obtain a voltage

Vout(t)

that is proportional to

I(t)

.

A Rogowski coil, named after Walter Rogowski, is an electrical device for measuring alternating current (AC) or high-speed current pulses. It sometimes consists of a helical coil of wire with the lead from one end returning through the centre of the coil to the other end so that both terminals are at the same end of the coil. This approach is sometimes referred to as a counter-wound Rogowski.

Other approaches use a full toroid geometry that has the advantage of a central excitation not exciting standing waves in the coil. The whole assembly is then wrapped around the straight conductor whose current is to be measured. There is no metal (iron) core. The winding density, the diameter of the coil and the rigidity of the winding are critical for preserving immunity to external fields and low sensitivity to the positioning of the measured conductor.[1][2][3]

Since the voltage that is induced in the coil is proportional to the rate of change (derivative) of current in the straight conductor, the output of the Rogowski coil is usually connected to an electrical (or electronic) integrator circuit to provide an output signal that is proportional to the current. Single-chip signal processors with built-in analog to digital converters are often used for this purpose.[2] It can also be made "self integrating" (e.g., no external circuit) by placing a low inductance resistor in parallel with the output.[1] This approach also makes the sensing circuit more noise immune.

Advantages

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This type of coil has advantages over other types of current transformers.

  • It is not a closed loop, because the second terminal is passed back through the center of the toroid core (commonly a plastic or rubber tube) and connected along the first terminal. This allows the coil to be open-ended and flexible, allowing it to be wrapped around a live conductor without disturbing it. However, positioning of the measured conductor is important in that case: It has been shown that, with flexible sensors, the effect of the position on the accuracy ranges from 1 to 3%. Another technique uses two rigid winding halves with a precise locking mechanism.[3]
  • Due to its low inductance, it can respond to fast-changing currents, down to several nanoseconds.[4]
  • Because it has no iron core to saturate, it is highly linear even when subjected to large currents, such as those used in electric power transmission, welding, or pulsed power applications.[4] This linearity also enables a high-current Rogowski coil to be calibrated using much smaller reference currents.[2]
  • No danger of opening the secondary winding.[4]
  • Lower construction costs.[4]
  • Temperature compensation is simple.[2]
  • For larger currents conventional current transformers require an increase of the number of secondary turns, in order to keep the output current constant. Therefore, a Rogowski coil for large current is smaller than an equivalent rating current transformer.[5]

Disadvantages

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This type of coil also has some disadvantages over other types of current transformers.

  • The output of the coil must be passed through an integrator circuit to obtain the current waveform. The integrator circuit requires power, typically 3 to 24Vdc, and many commercial sensors obtain this from batteries.[6]
  • Traditional split-core current transformers do not require integrator circuits. The integrator is lossy, so the Rogowski coil does not have a response down to DC; neither does a conventional current transformer (see Néel effect coils for DC). However, they can measure very slow changing currents with frequency components down to 1 Hz and less.[3]
  • Constant DC current cannot be measured. The Rogowski coil samples the field, generating a voltage as the field changes.[7]

Applications

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Rogowski coils are used for current monitoring in precision welding systems, arc melting furnaces, or electromagnetic launchers. They are also used in short-circuit testing of electric generators and as sensors in protection systems of electrical plants. Another field of usage is the measurement of harmonic current content, due to their high linearity.[6] Also for lightning research.

Formulae

If you want to learn more, please visit our website pathtechco.

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Example waveform of RC output for switched-mode load. As explained above, the output waveform CH4 (green) represents the derivative of the current waveform CH2 (blue); CH1 (yellow) is 230 V AC mains waveform

The voltage produced by a Rogowski coil is

v ( t ) = − A N μ 0 l d I ( t ) d t , {\displaystyle v(t)={\frac {-AN\mu _{0}}{l}}{\frac {dI(t)}{dt}},}

where

  • A = π r 2 {\displaystyle A=\pi r^{2}}

  • N {\displaystyle N}

  • l = 2 π R {\displaystyle l=2\pi R}

  • d I ( t ) d t {\displaystyle {\frac {dI(t)}{dt}}}

  • μ 0 = 4 π × 10 − 7 {\displaystyle \mu _{0}=4\pi \times 10^{-7}}

    V·s/(A·m) is the magnetic constant,
  • R {\displaystyle R}

  • r {\displaystyle r}

This formula assumes the turns are evenly spaced and that these turns are small relative to the radius of the coil itself.

The output of the Rogowski coil is proportional to the derivative of the wire current. The output is often integrated so the output is proportional to the wire's current:

V out = ∫ v d t = − A N μ 0 l I ( t ) + C integration . {\displaystyle V_{\text{out}}=\int v\,dt={\frac {-AN\mu _{0}}{l}}I(t)+C_{\text{integration}}.}

In practice, an instrument will use a lossy integrator with a time constant much less than the lowest frequency of interest. The lossy integrator will reduce the effects of offset voltages and set the constant of integration to zero.

At high frequencies, the Rogowski coil's inductance will decrease its output.

The inductance of a toroid is[8]

L = μ 0 N 2 ( R − R 2 − r 2 ) . {\displaystyle L=\mu _{0}N^{2}\left(R-{\sqrt {R^{2}-r^{2}}}\right).}

Similar devices

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A device similar to the Rogowski coil was described by Arthur Prince Chattock of Bristol University in 1887.[9] Chattock used it to measure magnetic fields rather than currents. The definitive description was given by Walter Rogowski and W. Steinhaus in 1912.[10]

More recently, low-cost current sensors based on the principle of a Rogowski coil have been developed.[11] These sensors share the principles of a Rogowski coil, measuring the rate of change of current using a transformer with no magnetic core. The difference from the traditional Rogowski coil is that the sensor can be manufactured using a planar coil rather than a toroidal coil. In order to reject the influence of conductors outside the sensor's measurement region, these planar Rogowski current sensors use a concentric coil geometry instead of a toroidal geometry to limit the response to external fields. The main advantage of the planar Rogowski current sensor is that the coil winding precision that is a requirement for accuracy can be achieved using low-cost printed circuit board manufacturing.

See also

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References

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If you want to learn more, please visit our website rogowski flex coil current and power meters manufacturer.

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