Jun. 09, 2025
In a world where prices appear to be constantly rising, businesses worldwide are seeking new methods to reduce expenses. This article lists 10 creative ways that might help you save costs on stand up pouch packaging. It will provide you with helpful suggestions that, if applied, might save you a lot of money in the long run!
It takes a lot to get a business running efficiently and effectively. Passion, perseverance, devotion, and, of course, finances are all required. The apparent expenditures are substantial and pile up quickly, from labor and housing to quality checks and marketing. If you are not careful enough, you may become overwhelmed.
When it comes to cutting costs, consider various options available to you. One thing to think about is lowering the cost of stand-up pouch packaging.
So, here are a few simple methods to cut costs on stand-up pouch packaging.
Using a variety of colors is a good idea. Full-color prints definitely have commercial appeal. Printed colors enhance the pull of your packaging, creating more interest, allowing higher chances for more sales.
Experience and research tell us that attractive packaging activates the reward-seeking regions of the brain, which are connected to impulse purchases. It is worth noting, though, that when you have a multi-color design, you will spend extra money. In some cases, custom pouches will need more ink, and sometimes we will need to combine several colors.
The good news is that if you choose the proper color and approach this from a strategic standpoint, even one-color designs can look fantastic. Spend some time learning about the colors used in your business so you can figure out which ones attract the most consumers within your target.
Staying in compliance with state rules on any form of packaging is critical to prevent costly fines that may even bankrupt your company.
For example, if you're selling marijuana, certain states will demand that your stand-up pouches be opaque and child-resistant. In others, cannabis products must have a specific safety statement.
Failure to satisfy state standards will be expensive to your business in the long term. You cannot trifle with government standards if you want to enjoy longevity.
Printing extra bags is usually more cost-effective, but what good is having more if you don't need them all?
If you're a startup and aren't sure how much product you'll sell, printing the Minimum Order Quantity (MOQ) is the ideal option. You'll spend less money at first and be able to restock as required.
Our minimum order quantities are low, and we can arrange nice price breaks once we know your details.
When it comes to stand-up packaging, the material you choose might be the difference between paying more and cutting costs. As a result, it's essential to be precise about the material you wish to use, as some are more expensive than others.
Is it true, for example, that using mylar saves you money? Or will kraft paper suffice and can be the bare minimum for your product's protection? These are some of the questions you should ask yourself when selecting the appropriate material.
Our free consultation will get you started on the right foot if you need a sounding board for your concerns.
Although digital printing is popular, plate printing typically saves you more money with the right quantities. Plate printing transfers your design onto the bag using a thin aluminum plate. We can finish print jobs using four plates for less money if you need fewer printed colors.
Other areas (apart from printing processes) affect production costs. Learn about the other factors that contribute to higher pricing and where you can cut down costs before you commit to a press run.
We've already established that appropriate colors and design promote impulse buys; it follows that a well-designed packaging pouch could certainly improve your sales.
However, this also doesn't mean you have to load your pouches with edge-to-edge graphics to entice customers. Shoppers can be drawn in by a simple but well-thought-out design. Working with a designer specializing in packaging design can help you save money by focusing on what matters most to your brand.
If you don't have a design but have your branding elements (logo, brand colors, fonts) finalized, our print designers can help you get started.
In marketing, last-minute rushing is not encouraged unless it is truly unavoidable. To prevent high shipping costs for urgent print jobs to fulfill your pouches, ensure you have ample time and prepare ahead.
When you realize your bag supply is running short, simply message us, and we'll assist you in arranging the best deal for your current needs.
When transporting goods, the size and weight of the product will guide you in selecting the best transportation method for the task. Likewise, when it comes to stand-up packaging, the size and weight of your items are important factors when choosing the type of material needed.
If you're packing heavy objects, you'll want to choose packaging materials that can carry greater weight. If your product is light, the same rule applies—purchase pouches made of material that will keep them intact throughout transportation and reduce spillages.
Add-on functional features such as hang holes, zippers, tear notches, pour spouts, among others, can be added to your packaging pouches at a nominal cost.
Renhe are exported all over the world and different industries with quality first. Our belief is to provide our customers with more and better high value-added products. Let's create a better future together.
The best part is that your pouches are still functional even without these features. Pouch Me's packaging tailors and our print service associates can assist you in determining which features are essential to your product type and packaging needs.
For some reason, some clients are hesitant and anxious about bringing their graphic designer and packaging supplier together. However, bringing these two essential parties together and informing them what you want will ensure that the entire project runs smoothly and efficiently.
To realize the full potential of stand-up pouches and other flexible packaging formats, you'll need to work with a supplier that can create a comprehensive solution that's entirely suited to your product or brand.
With well-designed, custom stand-up pouches, your products will sell faster than those from your competition. Regardless of what you are selling, Pouch Me has a pouch for it, and you can trust us for all your product packaging needs.
What material is used for stand-up pouches? What stock are custom pouches typically made of?
We use aluminum foil if a client needs pouches with oxygen and moisture barrier capabilities.
Polymers are the best options when mechanical structural stability, gas and water-vapor barrier, heat seal, adhesion, and economies are required.
What is pouch packaging?
Pouches are a type of flexible packaging. We manufacture custom product pouches from a combination of aluminum, plastic, and other food-safe materials.
Stand-up bag, plastic pouch, and doy-pack are some standard terms used to describe pouches.
How are stand-up pouches made?
We construct stand-up pouches using several layers of barrier materials that have already been bonded together to form a single continuous sheet.
A stand-up pouch is often made up of two or three layers. The primary three layers are the outside print protection, middle and inner vapor barrier layers.
Can you vacuum seal stand-up pouches?
You can! Some custom pouches can be used with sealers, allowing you to seal your products when you need to. These pouches are also called vacuum pouches. Custom boilable pouches are available for clients that sell food.
Have you ever thought about some of the ways that you could find some hidden cost savings potential in packaging? Ten years ago, it wasn't a high priority. However, as transportation and warehousing costs have continued to steadily rise, companies realized that packaging offered a fresh opportunity to cut costs.
Despite that new found awareness, many companies are still struggling to identify where exactly they can cut costs in their packaging without creating bigger problems down the line. A good place to start, say some experts, is with small incremental changes that can add up to big results. Here are a few to consider.
1. Cut the size of your primary packaging. Sometimes, a small change to the product's primary packaging (what the consumer takes off the shelf) can result in a big reduction in overall supply chain costs. For example, a food company redesigned their packaging for frozen pizza so that the box's length and height were reduced by 1/16th of an inch and 3/8th of an inch, respectively. It was almost imperceptible to the consumer, but that small decrease allowed the company to use a different size case, which in turn allowed it to utilize the pallet better and fit more boxes of pizzas into a case. These changes ultimately resulted in transportation cost savings of over $500,000 per year.
2. Change the count. Sometimes you don't even need to change the size of the packaging; you just need to reconfigure it so you can fit more product inside. A health and beauty company saved a quarter of a million dollars by changing the package to allow products to nest inside it differently, which reduced the package profile. The new package also resulted in a smaller case, which saved materials and drove cube efficiencies, creating a 50% increase in product density, so there was more on a pallet. And when you increase product density like this, it can create a kind of ripple effect, gaining efficiencies in warehousing and storage and in transportation, while reducing handling and labor.
3. Alter the size of the shipping case. Making small adjustments to the secondary packaging (the box or case in which the product is shipped) can also produce big savings. For example, by slightly altering the size of a case of product and how it was unitized on the pallet, one major retailer was able to add an extra layer of product on the pallet. That extra layer allowed them to get more product into each truckload shipment, cutting down on the number of shipments of inbound product by several hundred over the course of a year.
4. Leave a gap. And sometimes the changes to the shipping case don't even have to affect the box's overall size. Walking through the DC one day, one manager began to wonder whether he could use less material to create the shipping cases for cereal boxes. At the time, the company was shipping its cereal boxes in a "full-coverage" regular slotted carton created by gluing the flaps together. Could they get away with cutting the size of the flaps by an inch? The box would now have a gap in the middle, but it would still be able to safely transport cereal boxes. That simple change saved about 20% on the shipping case material required, which netted a little over a million dollars in material savings in a year, and all they did was adjust the glue nozzles on the case erector, moving them by a mere inch.
5. "Rightsize" your carton lineup—which may mean more, not fewer, options. Sometimes, companies try to save money by limiting the number of shipping boxes and cases they use. While that can save money on material costs, but it often turns out to be a case of "saving nickels by spending quarters." Many times, this effort to reduce complexity means that the company is shipping products in boxes that are too large. To keep the product from rattling around in the box and becoming damaged, the company often has to pay more for filler material, and the product takes up more room in the warehouse and on the truck than is strictly necessary. Sometimes something like increasing the number of boxes available from, say, nine to 12 has ended up saving a company around half a million dollars a year.
6. Buy better-quality corrugate. While using a better corrugated box for your secondary shipping packaging might raise your corrugate costs, using a sturdier box might end up saving you money overall. First off, a better-quality corrugated box can provide better protection to the product, which reduces damage. Second, with a stronger box, you can stack more cases on top of one another, and thus, get more cases on a pallet. This allows you to save money on storage and transportation.
BUT DON'T GO TOO FAR! As you make these tweaks to your packaging, be careful not to go too far. Keep in mind that the primary purpose of packaging is to ensure the product arrives at its destination undamaged. The quarter of an inch that you shave off here or the extra product you squeeze in there should not lead to a higher incidence of product damage.
How do you avoid making that mistake? You need to test it to make sure it will work in a distribution environment. Test the packaging at both the case and unitized-pallet load level to see how it handles compression, shock, and vibration. Drop tests, for example, will indicate how well your packaging can prevent product damage.
Think about how all of the packaging components (the box, the pouch, the case, the pallet, the shrink wrap) will work together as a total delivery system. It's not about minimizing the costs of the individual components; it's about optimizing the overall system.
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