How to select belt press and filter press?

Belt filter presses and chamber filter presses are the special equipment for separating solids and liquids through filter cloth. Sludge, as the the main material treated, which is coproduct of sewage treatment. The sewage is cleared after treatment and the pollutants are transferred to the sludge.

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How to choose the proper model?

Generally, belt sludge dewatering machine is composed of filter belt, roller cylinder, filter belt tensioning system, filter belt deflection system, filter belt washing system and filter belt drive system. When making model selection, the following aspects should be considered:

1. Filter belt. The high tensile strength, tortuosity, acid and alkali resistance, temperature resistance and other characteristics are required. At the same time, the appropriate woven texture should be selected according to the specific properties of sludge, to make filter belt have good gas permeability and interception performance of mud particles.

2. Deflection system of roller cylinder. It is usually done by pneumatic means.

3. Tensioning system of filter belt. It is also generally controlled by pneumatic system. The filter belt tension is generally controlled at -0.3-0.7 MPa, and the usual value is 0.5 MPa.

4. Belt speed control. Different types of sludge have different requirements on belt speed, that is, there is a range of belt speed control for any specific sludge. Within this range, the dewatering system can guarantee a certain processing capacity, and can get high quality mud cake.

Chamber filter press is extruded through the plate frame to make the water in sludge discharged through filter cloth to achieve the purpose of dehydration. It is mainly composed of concave man filter plate, frame, automatic-pneumatic closed system measuring plate suspension system, filter plate vibration system, air compression device, filter cloth high-pressure flushing device and body side photoelectric protection device. When selecting, the following aspects should be considered:

1. The requirement for solid content of mud cake. Compared with other types of dewatering machines, the chamber filter press has the highest solid content. If considering the factors of reducing the land occupation of sludge, the plate and frame filter press can be selected.

2. Frame material.

3. The material of filter plate and filter cloth. Corrosion resistance is required, and the filter cloth must have a certain tensile strength.

4. How the filter plate moves. The requirements can be fully or semi-automatically completed by hydraulic-pneumatic devices to reduce the labor intensity of operator.

5. The filter cloth oscillates device to make filter cake easy to fall off. Compared with other types of dewatering machines, the biggest disadvantage of filter presses is that they have a large footprint.

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Realted article: Belt press vs Filter press

Effluent Treatment Plants (ETPs) and Sewage Treatment Plants (STPs) play a crucial role in treating wastewater and ensuring the responsible disposal of effluents. One of the key processes in these plants is sludge dewatering, which involves the removal of water content from sludge, resulting in a more manageable and environmentally friendly byproduct. The success of sludge dewatering largely depends on the type and quality of filter press cloth used in the filtration process. In this article, we will explore the factors to consider when selecting the right filter press cloth for optimal sludge dewatering in ETP/STP plants.

Understanding the Basics of Sludge Dewatering

Sludge is a semi-solid residue generated during the wastewater treatment process. It contains a significant amount of water, making it heavy, difficult to handle, and costly to transport and dispose of. Sludge dewatering is a critical step to reduce the water content, resulting in a more concentrated and solid material that is easier to manage.

Filter presses are commonly used in ETP/STP plants for sludge dewatering. These presses utilize filter press cloths as a key component in the filtration process. The filter press cloth acts as a barrier, allowing water to pass through while retaining the solid particles, ultimately facilitating the separation of water from the sludge.

Key Considerations for Selecting Filter Press Cloth

1. Type of Sludge:

   • Different ETP/STP plants generate sludge with varying characteristics. The type of sludge, whether it is biological, chemical, or a combination, affects the selection of filter press cloth. For example, biological sludge may require a cloth with good cake release properties, while chemical sludge may demand a cloth with chemical resistance.

2. Particle Size and Distribution:

   • Understanding the particle size and distribution in the sludge is crucial for selecting an appropriate filter press cloth. Smaller particles may require a finer cloth to prevent them from passing through, while larger particles may necessitate a more open weave for efficient dewatering.

3. Chemical Compatibility:

   • The chemical composition of the sludge and the cleaning chemicals used in the process should be considered. The filter press cloth must be chemically compatible to withstand the substances present in the sludge without compromising its integrity.

4. Fabric Material:

   • Filter press cloths are typically made from materials like polypropylene, polyester, or a combination of both. The choice of fabric material depends on factors such as chemical resistance, strength, and durability. Polypropylene is commonly used for its excellent chemical resistance, while polyester offers higher tensile strength.

5. Weave Pattern:

   • The weave pattern of the filter press cloth affects its permeability and particle retention capabilities. Twill, satin, and plain weaves are common options. The selection depends on the specific requirements of the sludge being processed.

6. Cloth Weight and Thickness:

   • The weight and thickness of the filter press cloth impact its durability and filtration efficiency. A balance must be struck to ensure the cloth is thick enough to withstand the dewatering process but not so thick that it hinders water drainage.

7. Cake Release Properties:

   • Some sludges may form a sticky cake that adheres to the filter cloth. Choosing a cloth with good cake release properties can prevent clogging and facilitate easier cake removal during the dewatering process.

8. Operating Conditions:

   • Consider the operating conditions of the ETP/STP plant, including temperature, pressure, and cycle times. The filter press cloth should be able to withstand these conditions to ensure consistent and reliable performance.

Conclusion

Selecting the right filter press cloth is a critical decision in optimizing the sludge dewatering process in ETP/STP plants. Taking into account the type of sludge, particle characteristics, chemical compatibility, fabric material, weave pattern, cloth weight, cake release properties, and operating conditions ensures that the chosen filter press cloth meets the specific requirements of the wastewater treatment facility. By investing time and effort in the selection process, ETP/STP plants can enhance the efficiency of sludge dewatering, reduce operational costs, and contribute to the overall sustainability of wastewater treatment processes.