Sortation Conveyor Solutions | Parts and Box Sorting

At Dynamic Conveyor, we understand that every manufacturing facility has unique needs. Our sortation conveyor systems are designed with modularity, efficiency, productivity, precision, accuracy, and reliability in mind, ensuring that your manufacturing operations and distribution centers run smoothly and effectively.

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Modularity

Our part sorting conveyor systems and automated solutions are built to adapt to your ever-changing needs. With modular components, you can easily reconfigure your conveyor system to accommodate new products, processes, or layouts. This flexibility allows you to scale your operations without the need for costly and time-consuming overhauls.

Efficiency

Efficiency is at the core of our design philosophy. Our automated sorting systems are engineered to minimize downtime and maximize throughput. With features like quick-change belts and tool-less assembly, maintenance is a breeze, allowing you to keep your production lines running at peak performance.

Productivity

Boost your productivity with our innovative part sorting solutions. Our conveyors are designed to handle a wide variety of part sizes and shapes, ensuring that your sorting process is both fast and accurate. An automated sortation system helps you reduce labor costs and increase output, giving you a competitive edge in the market.

Precision and Accuracy

Precision and accuracy are critical in part sorting, and our conveyor systems deliver both. With advanced sensors and controls, our systems ensure that each part is sorted correctly, reducing errors and improving overall quality. You can trust our custom sortation conveyors to handle your parts with the utmost care and precision.

Reliability

Reliability is a hallmark of Dynamic Conveyor’s products. Our part and box sorting conveyor systems are built to withstand the rigors of daily use, providing you with a dependable solution that you can count on. With robust construction and high-quality materials, our conveyors are designed for long-lasting performance.

Sortation conveyors are the piece of the material handling puzzle that helps get the products to the customer. They increase shipping accuracy and efficiency by separating products for better distribution. With so many sortation conveyors available, which one is the ideal solution for your system?

Answer These First

Product. You must identify the size and weight of the products that will be sorted. Poly bags transport different than boxes, and those differences need to be accounted for during the planning phase. The package weight and structural integrity need to be factored in, as well as package diversity (are there different types and weights of packages being sorted) when selecting the sortation conveyor.

Speed.  What is the required throughput needed? Customers are wanting their deliveries faster and faster. Based on your product size, how quickly and safely can the product be sorted while also meeting the customers’ delivery demands.

Budget. How much are you allowed to spend on the system? Conveyors vary in price based on the drive, length, width, etc. Your budget will definitely impact your conveyor selection.

Other. There are many other questions that must be answered during the planning phase of your system. What are the floor space requirements? Does noise level need to be considered? Is energy usage important? These are just a few of the additional questions that must be answered before deciding on a sortation solution.

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Now that you have an understanding of the goals and needs of the system, let’s look at the different sortation conveyor options.

Sliding Shoe Sorter

These sortation conveyors are high-speed workhorses that provide the highest rate of sortation available. They are built using aluminum slats with shoes that slide along the slat to gently divert the product. These sortation conveyors boast high throughputs and sort the smallest of packages, including flat envelopes. They are typically used in e-commerce and parcel facilities.

Narrow Belt Sorter

Narrow belt sortation conveyors provide 30 and 90 degree divert of products. Multiple narrow belts are used for transportation with pop-up rollers between the belts to divert the product. The narrow belts prevent product slippage and movement that allows induction eyes to accurately track packages. They are a popular solution because they can use up to 75 percent less space than other sortation equipment.

Pusher Sorter

Pusher sorters are right angle sorters that sort small to medium products. As items travel in front of the pusher, it extends sending the package into the divert lane. These sorters are a good solution because they can sort items that are difficult to convey due to their shape and save space with close divert centers.

Sweep Sorter

Sweep sorter conveyors provide right-angle sortation for standard poly bags, blister packs, and other small packages. Bi-direction paddles are mounted above the conveyor and sweep the packages into a divert location. They work well for high-density destinations and e-commerce orders.

Belted Pivot Wheel Sorter

Also known as pop-up wheel sorters, belted pivot wheel sorters consist of two sets of wheels that pivot to divert the products. They are typically belt driven and are used for medium sized packages. The conveyors feature single or dual sided diverts and can accommodate close divert centers to maximize floor space.

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