The Benefits of a Custom Hydraulic Cylinder

Because they are vitally needed components of so many different businesses, custom hydraulic cylinders from Aggressive Hydraulics with an overnight delivery guarantee. These specialized Huachen hydraulic cylinder power pack are manufactured by the well-established and popular Huachen brand, which offer their assistance to businesses across all 4 corners of world. In this blog post, we take a closer look at the top 5 benefits of why you should go to Huachen for your custom hydraulic cylinder. These benefits can have a significant impact on how efficiently your company operates.

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It gives you higher efficiency and performance.

Custom redesign of hydraulic cylinders is beneficial because they assist machines to perform better and have a higher rate. A unique hydraulic cylinder is a versatile product that only your corporation can receive; this means it significantly will save energy even though executing its work. A custom cylinder can work that way in your favor, because it will be precisely made to order for the needs of a business like yours. When you have a compatible option as an alternative to Wagner cylinders, the same applies because this leads to less wear on your machines making them last for longer periods. Using less energy more importantly can save money on power bills for your company as well. In general, a hydraulic cylinder that is made specifically for you can greatly benefit your business operations.

Made Just for You

Every business is unique and so as their demands for hydraulic cylinders. That is where custom hydraulic cylinders come into the picture. Your Customized / Your Business Specific Requirements: You create a custom set of the Huachen hydraulic telescoping cylinder of course how it is made from, its size about and shape. Manufacturers insist on a tailored approach to ensure this cylinder will work seamlessly with your machines and operation. Everything plays well with everything else, leading to a much more seamless operating experience and less problems down the road.

Better Reliability and User Experience

By comparing these hydraulic cylinders to the ones that are manufactured according to your instructions, it is easy for you to check how well they can help increase the efficiency of machines. In the example of using a standard hydraulic cylinder, that may not be exactly what your business needs to use. When it does not match well, the problems of breakdowns or malfunctions can occur — with an expenditure of time and money. Hydraulic Custom Cylinders are made of you such that they shall run smoother in your setting and will break down less often. Which leads to higher productivity for employees at your company so you can do more, faster.

Reduced downtime and Maintenance costs

Advantages of Huachen Custom Hydraulic Cylinders: Using custom hydraulic cylinders from Huachen is one of the best options available to save your company money and time in the long term. Conventional hydraulic cylinders are more likely to wear out faster and suddenly break down very soon, which may lead to costly repairs. For every minute a machine is down, production time and work can be lost. They are fabricated for your own specific needs, thereby minimizing the possibility of such problems. This implies that you have to spend less time on fixing and more time in doing your stuff. This, in the end, can save your company a lot of money.

Better Safety and Precision

Safety is crucial in every job and workplace. The use of custom hydraulic cylinders assists in protecting workers and ensuring accurate machine function. A hydraulic cylinder failure can have serious consequences, particularly in jobs such as the oil and gas industry or mining. To mitigate this you should use an in-house cylinder that Huachen can customize for your application. Some use cases, and industries such as farming or aerospace require precision too This specificity is crucial when it comes to custom hydraulic cylinders, and can make a huge difference in terms of safety (no pun intended), as well helping you save time by improving the functionality.

Conclusion

Standard Cylinders

COTS cylinders have definite advantages. For example: • They are readily available and can be delivered almost immediately.

• They minimize manufacturing costs.
• Their performance is proven.
• They cost less than custom-made versions.

The main problem with standard cylinders is they are not optimized for any design team’s application or product. In fact, it’s highly likely COTS cylinders will be either over-designed or under-designed. If they are over-designed, customers will pay for performance and features they never use. This can lead to inefficiencies and lost performance and downtime. All of these leave customers dissatisfied.

Under-designed COTS cylinders are even worse. Users are stuck with underperforming cylinders likely to fail, leading to costly repairs and replacements. And depending on the failure, it can be extremely dangerous.

Custom Cylinders

For many products and equipment, engineers should go with custom cylinders. It lets engineers “build” cylinders that fit the customers’ needs and eliminates the inherent inefficiencies of under- or over-engineering.

They also provide host of benefits.

Design teams can move ports to different locations, change the mounting style, adjust the orientation and make other refinements. Even if no major design changes are needed, custom cylinders can be tweaked to ensure they fit exactly and simplify installation. For example, ports, manifolds, and hoses will all line up, avoiding delays and risky “good enough” assembly.

An off-the-shelf cylinder is a one-size-fits-all solution. So engineers may wind up designing products to accommodate the cylinder rather than the other way around. This limits design flexibility, and teams will have a harder time juggling the issues of space, weight, performance, serviceability and ease of assembly.

Contact us to discuss your requirements of Custom Hydraulic cylinder Manufacturer. Our experienced sales team can help you identify the options that best suit your needs.

Companies also turn to custom cylinders to meet ISO certifications or other industry standards and regulations. This is especially important in the medical, food and beverage, and other highly regulated industries. Engineers can also design custom cylinders that are more compact and lightweight than their COTS counterparts, making custom hydraulics better for tight spaces and mobile.

There are several key design aspects to keep in mind when specifying custom cylinders. Each of these considerations presents a challenge for standard cylinders, but custom designs can overcome these challenges and turn them into opportunities for better cylinder performance. Considerations include:

Cylinder sizing. An inappropriately sized cylinder can have drastic implications for the performance, efficiency, and reliability of any hydraulic system. Cylinder bore size is particularly important, as it determines the force the actuator can generate. If the cylinder diameter is too small, the actuator may not reach the customer’s targeted speeds or cycle times.

Rod choice. When choosing the best rod for a cylinder, its diameter and material type are important. The goal is to get the lowest priced rod that is suitable for the application at hand. By designing custom cylinders with fatigue, buckling and impact-failure in mind, engineers can design better, more efficient rods. This could help reduce the rod diameter which, in turn, lowers the cylinder’s weight and the price of the cylinder.

Custom cylinders and rods also let designers choose among several materials. Nitro steel shafting, for example, offers protection when applications involve consistent exposures to chemicals such as fertilizer. Induction hardened shafts can be used for its added protection, which exceeds that of than standard chrome when it comes to handling debris that may affect the shaft and lead to premature failure.

Seals. No single seal material and type is compatible with every cylinder design. Depending on the customer’s application, they can be made of elastomers, thermoplastics, or thermoplastic elastomers such as rubber, polyurethane and polytetrafluoroethylene. An application and its pressure, temperature, speed, and the environment must be taken into account to get the right custom seal.

Cylinder mounting, assembly and maintenance. Custom cylinders with orienting ports, manifolds and hoses/fittings designed with a specific application in mind can simplify assembly and setup. This saves time when installing the cylinder at a customer’s location. It also streamlines operations by making the cylinder more accessible for repairs and maintenance.

Besides being lighter and more compact, custom cylinders are often easier to mount, as bearings and pinholes can be added wherever they are needed. Changes in mounting position, even seemingly minor ones, can dramatically improve cylinder performance, efficiency, and product life. And installations won’t take nearly as long.

Less-expensive COTS cylinders quickly become the more expensive option if a company must waste time and money on grueling installations and purchasing additional fittings or longer hoses. There’s also the risk of displeasing customers.

COTS cylinders will struggle with many of the above considerations and will likely never end up being better than merely “good enough.” Custom hydraulic cylinders, however, can use those design aspects and application restrictions as a blueprint for success. The resulting cylinders will be much closer to optimal. For example, piston rods can be customized to be exactly the required length and diameter, and made of materials that best suit the application

Custom cylinders also offer better design integration. Valves, valve manifolds and electronics can be built directly into the cylinder body. This helps customers get their equipment up and running quickly.

Custom cylinders can also be designed for specific operating conditions and environments. It doesn’t matter if the cylinders will be exposed to high ambient pressures in deep-sea environments, high ambient temperatures in near sweltering furnaces or sub-arctic conditions; custom cylinders can handle it.

Custom Cylinders to the Rescue

Custom cylinders can solve tough design problems and lead to more elegant and workable solutions. For example, one company was wasting a lot of time and money trying to get all the air bled out of the cylinders in a machine they were making. To make the problem more complicated, the standard cylinders they were using had to be embedded in the frame. They switched to a custom cylinder with a piston re-phasing valve that could bleed all the air out internally. This saved customers a significant amount of installation time.

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