The Ultimate Guide to Choosing steel dam

Author: Justin

Jul. 14, 2025

Hydraulic Steel Dam: The Ultimate Guide to Benefits & Design

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Dams and Spillways : A Definitive Guide - CivilHacks

Dams are artificial structures erected on River courses to regulate the water flow by creating artificial reservoir on upstream side as well as for other purposes like generating hydroelectricity. Dams play a pivotal role in Guiding River and serve as multipurpose project.

Factors affecting selection of particular type of Dams :

Topography

  • Narrow U shaped valley would suggest concrete overflow Dams
  • For plain country would suggest earthen dam with separate spillways.
  • Very Narrow V shaped valley is choice for arch dam.

Geology and Foundation of Dams

  • Solid rocks (granite, gneiss etc.) foundation offer great bearing power and resistance to erosion and percolation. They are ideal for all dam.
  • Gravel Foundation : Coarse sand and gravel are unable to bear weight of concrete gravity dam, and hence suitable for earthen and rockfill dam.
  • They need sufficient cutoff to avoid the danger of undermining.
  • Silt and fine sand : Suggest adoption of earthen dam or very low concrete dam. A rockfill dam is not suitable. Protection from seepage and erosion must be there.
  • Clay Foundation : Unconsolidated and high moisture clays are likely to cause enormous settlement of dam. They are suitable for earthen dams.

Other Factors for Dams selection

  • Availability of material
  • Spillway size and location
  • Earthen zone
  • Height of dam : Earthen dam cannot be used for height more than 30 m or so. For greater heights, gravity dams are suitable.

Selection of Dams site :

  • Small length of dams and more volume storage for given height. River valley at dam site should be narrow but should open out upstream to provide large basis for reservoir.
  • General bed level of dams must be higher than that of river basin. This will reduce height of dam.
  • The suitable site for spillway should be available near vicinity. The best dam site is one in which narrow deep gorge gets separated from the flank by hillock with its surface above dam.

Type of Dams :

  • Earth dam
  • Rockfill dam
  • Solid Masonry dam
  • Hollow Masonry dam : less concrete
  • Steel dam : as cofferdams only
  • Timber dam : short lived

Design and construction of Gravity Dams :

Water Pressure (P)

\color{blue}\large{P = \frac{1}{2}\gamma_{w}H^{2}}

Acting at a distance H/3 from the base.

When Upstream force is partly vertical and partly inclined.

\color{blue}\large{P_{H}= \frac{1}{2}\gamma_{w}H^{2}}

Acting at a distance H/3 from the base.

Pv = Weight of water in portion ABCD

Acting at Centre of gravity of area.

γw : 9.81 KN/m3

Similarly, if there is tail on downstream, it will have horizontal and vertical components.

Uplift Pressure

Water seeping through the crack, fissures etc. of Foundation material, and dam body exerts an uplift pressure on the base of dam.

It is second major external force.

When drainage galleries are provided to relieve the uplift, the recommended uplift at the face of gallery is equal to hydrostatic pressure at toe (γw H’) plus 1/3rd the difference of pressure at heel and toe.

It is assumed that uplift pressure is not affected by earthquake force.

The uplift pressure can be controlled by constructing cut off walls under upstream face.

It can also be controlled by constructing drainage channels between dam and its foundation and by pressure grouting the foundation.

Earthquake Forces on Dams

It produces shock waves capable of shaking the Earth upon which dam is resting.

A vertical acceleration may either act downward or upward. When acting in upward direction, it causes uplift increasing the effective weight of dam.

When acting downward, foundation will try to move downward, reducing effective weight. Hence It is the worst case for design.

Inertial force exerted by such acceleration

\color{blue}\large{F = \frac{w}{g}\alpha_{v}}

W : total weight of dam.

Net effective weight of dam

\color{blue}\large{Effective\:weight = w-\frac{w}{g}\alpha_{v}}
\color{blue}\large{ \alpha_{v}=K_{v}g}

Kv : fraction of gravity like 0.1, 0.2 etc.

Vertical acceleration reduces unit weight of dam and that of water to(1 – Kv)

times their original weight.

Effect of horizontal acceleration (αH)

Hydrodynamic Force

It causes momentary increase in water pressure, as foundation and dam accelerate towards the reservoir and water resist movement due to its own inertia.

\color{blue}\large{P_{e}= 0.55 K_{h}\gamma_{w}H^{2}}

Acting at height of 4H/3π  above base.

Kh : factor of gravity for horizontal acceleration.

Moment of this force above the base :

If inclined face in upstream side does not extend upto more than half of depth of reservoir, it is what we consider as vertical.

Horizontal Inertial Force

Force so generated keeps the body and foundation in one piece.

\color{blue}\large{F_{h}= \frac{w}{g}\alpha_{h}= wk_{h}}

Acting at centre of gravity of mass.

Silt Pressure on Dams

Force exerted by silt deposited against upstream face.

\color{blue}\large{P_{silt}= \frac{1}{2} \gamma_{sub}H^{2}K_{a}}

Acting at h/3 from base.

h : height of silt deposited

γsub : submerged weight of silt material

Ka : coefficient of active earth pressure

\color{blue}\large{K_{a}= \frac{1-\sin \phi}{1+\sin \phi}}

Φ : angle of internal friction of soil.

In absence of data, deposited silt may be taken as equivalent fluid exerting a force with unit weight equal to 3.6 KN/m3 in horizontal direction and vertical force with unit weight 9.2 KN/m3

Wave Pressure on Dams

Blowing wind generates waves. It causes pressure towards downstream side.

It depends upon wave height.

For F > 32 Km

\color{blue}\large{h_{w}=0.032\sqrt{VF}}

hw : height of water from top of crest to bottom of trough.

F : fetch or straight length of water expanse in Km

V : wind velocity in Km/h

Maximum pressure intensity due to wave

\color{blue}\large{p_{w}=2.4h_{w}\gamma_{w}}

Acting at hw/2 above still water surface.

Total Force

\color{blue}\large{P_{w}=19.62h_{w}^{2}} 

Acting at 3/8 hw above still water surface.

Ice Pressure

It is dam face thrust due to expanding ice. Its magnitude varies from (250 – ) KN/m2 depending upon temperature variation.

Average value of 500 KN/m2 is under allowable limit for ordinary conditions.

It acts linearly along length of dam and at reservoir level.

Weight of Dams

Cross section of dam is divided into triangles and rectangles and unit length of dam is considered in analysis. The resultant of all these forces will represent weight of dam.

Major Forces on dam

  • Weight of dam
  • Water pressure
  • Uplift pressure
  • Earthquake force

Minor Forces on dams

  • Silt pressure
  • Ice Pressure
  • Wave pressure

Two cases for design of dams

  • Reservoir full case : Force analysis
  • Reservoir empty case : For reinforcement and grouting studies.


Mode of failure and criteria for stability :

Overturning

If the resultant of all forces acting on dam at any of its section, passes outside the toe, dam shall rotate and overturn about the toe.

Practically, such cases shall not arise, as dam will fail much earlier by compression.

The ratio of righting moment about the toe to overturning moment about the toe, is what we call factor of safety against overturning.

Its value varies between 2 to 3.

Compression or Crushing

Compression stress may exceed allowable stress of material.

P = Direct Stress + Bending Stress

e : eccentricity of resultant force from centre of base.

V : Vertical force (total)

B : Base width

For No Tension :

\color{blue}\large{ \frac{\sum{V}}{B}\left [   1\pm\frac{6e}{B} \right ]=0} 
\color{blue}\large{e = \frac{B}{6}} 

pmax will be produced on the end which is nearer to resultant.

pmin comes out to be negative, it means tension will generate at appropriate end.

If pmin exceeds the allowable compressive strength of dam, the dam may crush and fail by crushing.

Tension

Material in dam cannot withstand tensile stress. If Subjected, they may finally crack.

Maximum permissible tensile stress for high concrete gravity dam can be taken as 500 KN/m2

Effect : When such tension crack develops say at head, crack width looses contact with the bottom foundation, and thus becomes ineffective.

Hence effective width B of the dam base will reduce. This will increase pmax at toe.

Since uplift increases and net effective downward force reduces, the resultant will shift more towards toe, and further increasing the compressive stress at the toe. Finally leading to failure of toe by direct compression.

Hence, a tensile crack by itself does not fail the structure, but it leads to the failure of the structure by producing excessive compressive stresses.

\color{blue}\large{p_{min}= \frac{\sum{V}}{B}\left [   1-\frac{6e}{B} \right ]=0} 

Giving e = B/6

Maximum value of eccentricity that can be permitted on either side of centre is equal to B/6. The resultant must lie within the middle third.

Sliding

It will occur when the net horizontal force above any plane in the dam or at the base of the dam exceed the frictional resistance developed at that level.

\color{blue}{\sum{H}< \mu \sum{V}} 
\color{blue}{FSS= \mu \frac{\sum{V}}{\sum{H}}>1} 

If we also consider shear resistance of the joint (Shear friction factor)

Then

\color{blue}{SFF= \frac{\mu \sum{V}+ B.q}{\sum{H}}} 

B : width of dam at joint

q : Average shear strength

The Value of μ varies from 0.65 to 0.75

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To increase shear strength at base, foundation has stepped design at base (better bond)

During construction, We leave Horizontal joints . Lower surfaces are cleaned and layer of neat cement or rich cement mortar should be poured before pouring standard concrete mix for upper layer.

Normal stress

\color{blue}\large{\sigma = P _{v} \sec^2\alpha - P' \tan^2 \alpha} 

For Stress to be maximum :

\color{blue}\large{\sigma = P _{v} \sec^2\alpha} 

We should keep in mind that normal stress should not exceed compressive strength of material.

Shear Stress :

\color{blue}\large{\tau = (P _{v}-P')\tan\alpha} 

Neglecting tail pressure

\color{blue}\large{\tau_{max} = P _{v}\tan\alpha} 

Design consideration and Construction of Dams :

Free board

The margin between maximum reservoir level and top of dam.

It reduces possibility of spilling over dam due to wave action.

Freeboard mostly provided is 3/2 hw

Top width

For road construction over dam

Height of Dam

For low dam

\color{blue}\large{h< \frac{f}{h_{w}(S_{c}+1)}} 

f : permissible compressive stress

Sc : Specific gravity of dam material

Diversion of river for construction of Dams:

  • Coffer Dams close the Diversion tunnel area
  • Construction dam in two stages (semi circular cofferdams on water side)

Galleries

  • Foundation : near rocky foundation to drain off percolated water
  • Inspection gallery : draining off seepage also serve for inspection purpose.
  • It provides access for cooling pipe, and grouting the construction joint.

Spillway

Structure constructed at dam site, for effective disposal of surplus water from upstream to downstream.

It does not allow water to rise above maximum reservoir level. It is safety valve for a dam.

Location

Within body or independently in a saddle. Deep narrow gorge with steep bank separated from flank by a hillock.

If gate is present in spillway to control outflow, then the spillway is controlled spillway.

Types of spillway

Straight drop or overfall spillway

  • Simplest type
  • Lower weir vertical fall type
  • Constructed on small bunds and thin arch dams
  • Overhanging lip (crest part) keeps small discharge away from face of overall section. Since vacuum gets created in underside portion of falling jet, sufficient ventilation of nappe is required.
  • Ventilation avoids pulsating and fluctuating effect of jet.

Ogee Spillway

  • Improvement over overfall spillway
  • Used with concrete, masonry, arch and buttress dam
  • Easily used on valley where width of river is sufficient to provide the required crest length and river below can be protected from scour at moderate cost.
  • Profile of spillway is made in accordance with the shape of lower nappe of a free falling jet, over a dually ventilated sharp crested weir.
  • Space between sharp crested weir and the lower nappe is filled with concrete or masonry. Falling jet glide over curved (S) profile.

If operating head on spillway is more than the designed head, lower nappe may leave ogee profile, generating negative pressure at point of separation.

The generation of negative or vacuum pressure cause bubbles with air, vapour and other gases. They on moving downstream, may enter a region where absolute pressure is higher.

This cause vapors in cavity to condense and return to liquid form with a resulting implosion or collapse of cavity. It exerts extremely high pressure which in turn cause fatigue failure of masonry surface leading to pitting.

Pitting leads to spongy appearance to surface and causes heavy damages.

Cavitation

Formation of bubbles or cavity when absolute pressure close to vapour pressure starts evaporation.

Design of Ogee Spillway

US Army corps of engineers Downstream profile. (lower nappe)

\color{blue}\large{x^n = k H_{d}^{n-1}y} 

(x,y) : coordinates of points on crest profile with origin at highest point C of crest, called apex

Hd : Designed head including velocity head.

K,n : constants depending upon slope of upstream face.

For Slope of upstream face (vertical), K = 2 and n = 1.85

Hence for vertical upstream face

\color{blue}\large{x^{1.85} = 2 H_{d}^{0.85}y} 

A smooth gradual reverse curve is provided at bottom of downstream face which turns the flow into the apron of stilling basin or into spillway discharge channel. A radius of 1/4th of spillway height is satisfactory for reverse bottom curve.

Chute or Trough Spillway

  • Provided on rockfill or earthen dam
  • It is waste weir or flank weir
  • Lighter and adaptable to any foundation
  • If constructed in natural saddle in a bank of river separated from main dam by high ridge, is saddle weir.
  • Consists of steeply sloping open channel placed along a dam abutment or through a flank or saddle.
  • Base of channel constitutes of RCC blocks (20 – 25) cm thick.
  • The minimum slope of chute is governed by condition that supercritical flow must be maintained. It should be as steep as possible.
  • Side or training walls should be there to avoid spilling.

Equation for downstream profile :

\color{blue}\large{x^{1.78} = 1.852 H_{e}^{0.78}y} 

Side Channel Spillway

  • The flow of water after spilling over the crest has turning of 90 degrees, such that it flows parallel to weir crest.
  • Provided in narrow valley where no side flank of sufficient width is available to accommodate chute spillway.

Shaft Spillway

  • Water from reservoir enters a vertical shaft which conveys water into horizontal tunnel which finally discharges the water into river downstream.
  • Shafts comprises of metal, concrete and RCC concrete.
  • For large project, a flared inlet (morning glory) finds its frequent use.

Syphon Spillway

  • Consists of syphon pipe installed in body of dam.
  • For narrow valley dam
  • Air vent may be connected to syphon pipe. Entry pipe is lower to prevent entry of debris.
  • The outlet of syphon may be submerged to prevent entry of air from downstream end. Air vent is kept at normal pool level.
  • Water enters by syphonic action after primed by submergence.
  • Hooded type : an RCC hood constructed over ordinary overflow section.

Energy Dissipater

  • Converting super critical flow to sub critical flow (hydraulic jump)
  • Directing flow of water into air, thus making it fall away from toe. The energy is dissipated by aeration of jet and impact of water on river bed.

Types :

  • Sloping apron over river bed : jump will form on apron
  • Roller bucket type : apron upturned sharply at both ends.
  • Ski jump bucket : requires sound and rocky river bed where an impact does large work.
  • Baffle walls or row of friction blocks : for low spillway
  • Subsidiary dam : to increase tail water depth
  • Sloping apron below river bed

Standard Stilling basin

  • Chute block : kind of serrated (teeth saw type) device provided at entrance of stilling basin which cause furrowing of incoming water jet.
  • Still and dentated sill : sill diffuses the residual portion of jet velocity and provided at the end of stilling basin
  • Baffle piers : Blocks placed within basin, break flows by impact.

Hydroelectric Power in Dams

Classification of Dams Hydroplants on the basis of hydraulic characteristics

Runoff River Plants

Utilise minimum flow in river having no appreciable pondage on upstream side. A weir or barrage has its use to simply raise water level, with narrow limits of fluctuation.

Storage Plants

They have upstream storage reservoir of sufficient size, so as to permit sufficient carry over storage from the monsoon season to dry summer season. The tunnels are constructed to power house machine by means of pressure penstocks.

Type of Hydropower Developments

  • Concentrated fall development : Power house located near dams for low head installation.
  • Divided fall development : Water is carried to power house at considerable distance through canal, tunnels etc.

Pumped Storage Plants

Generate power during peak hours, but during off peak hours water is pumped back from tail water pool to head water pool for further use.

Pumps are run by some secondary power. The plant primarily meant for assisting an existing thermal plant or some hydel plant.

For heads varying between 15 – 90 m, reversible pumps turbines have been devised.

Tidal Plants

The difference between high and low tide is utilized to generate power. This is accomplished by constructing a basin separated from ocean by a partition wall and installing turbines in opening of this wall.

On the basis of Operating head of Dams

  • Low Head Scheme : heel is less than 15 m and weir or barrage is used to raise water level. Water is taken to power house through intake canal, called power canal or diversion canal.
  • Medium Head Scheme : (15 – 60) m – for medium height dam
  • High Head Scheme : hell is greater than 60 m.

Some Terms and Definitions related to Dams Hydel power:

Water power potential

Amount of power generated when Q cumecs of water is allowed to fall through a head difference of H meters.

\color{blue}\large{Water\:Energy = Q\gamma_{w}H} 

Normal water level (NWL)

Highest water level that can be maintained in reservoir without spillage discharge.

Minimum water level (MWL)

The elevation of water level which produces minimum net head on power units (65 % of designed head)

Design Head

Net head under which the turbine reaches peak efficiency at synchronous speed.

Design Head = WAL – MWL

Weighted average level (WAL)

The level above and below which equal amount of power is developed during an average year.

Gross Head

Difference in water level elevation at the point of diversion of water for hydel scheme and the point of return of water back to river.

Operational Head

Difference between at forway entrance and at tailrace exit.

Load factor

Area under load curve (load vs time), would represent energy consumed in KWH.

Annual load factor

Demand Factor

Capacity Factor or Plant factor

\color{blue}\large{CF = \frac{Average\:load}{Plant\:capacity}}

Capacity factor and load factor would become identical, if peak load is equal to plant capacity.

Utilisation Factor or Plant use factor

If water head is constant.

Utilisation factor is 0.4 to 0.9 for hydel plant.

It should not be greater than 1.

Components of Hydel Plant

Foreway

Storage basin or any body of water in front of intake. It temporarily store the water rejected by plant due to reduced load and meet instantaneous demand.

It absorbs short interval variations and fluctuations in power load.

Intake Structures

Direct water to penstock provided with trash rack to prevent entry of debris. Floating boom trap ice and floating debris.

For severe winter, trash racks may be electrically heated to prevent clinging of ice.

Penstock

  • Huge diameter pipe that carry water under pressure from storage reservoir to the turbines.
  • Designed against water hammer : heavier pipe wall, slow closing valve, surge tank to absorb water hammer pressure.
  • Made up of steel or reinforced concrete.
  • Air vent or vent pipe permits entry of air to avoid negative pressure that cause collapse to penstock.
  • Sharp bends must be avoided, because they cause loss of head and requires anchorage.

Surge Tank or Surge Chambers

  • Cylindrical chamber open to atmosphere, connected to penstock as close to power house as possible.
  • When load is rejected by power house turbine, water level in surge chamber rise decelerating flow upstream to it. When additional load comes in, immediate demand is met by surge tank.
  • It reduces pressure fluctuations in conduit pipe and prevents water hammer pressure.

Types : Simple, throttled, differential and multiple.

Hydraulic Turbine

Converts hydraulic energy to mechanical energy.

Impulse or velocity turbine : Pelton wheel

Reaction or pressure turbine : Francis and Kaplan

Power House

It has substructures to support hydraulic and electrical equipment and a superstructure to house and protect the equipment.

Draft Tube

A conduit which connects the outlet of a reaction turbine runner to tailrace. Water as emerges out of runner, flows through pipe of gradually increasing diameter.

Effective pressure head is increased by amount

\color{blue}\large{\Delta P = H_{s} + \frac{V_{2}^2-V_{3}^2}{2g}}

This should not exceed vacuum pressure.

By gradually increasing the diameter of pipe, we are able to reduce V3 to zero.

It permits Installation of turbines should be at higher level than tailwater level.

The outlet gate of draft tube should be provided with gates, so that draft tube can be dewatered for repairs.

Timber logs or steel gates can be used with hoisting mechanism.

Tailrace

Water is discharged through turbines in Channels called Tailrace.

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