OIL WATER SEPARATOR TECHNOLOGY

Author: Emma Ren

Dec. 02, 2024

Environment

OIL WATER SEPARATOR TECHNOLOGY

Oil water separators are a core offering from JORC, renowned for being one of the most dependable and effective solutions available in the industry today. We are continuously innovating our products while focusing on intricate details and addressing market demands.

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Understanding Oil Water Separators

In wastewater treatment systems, oil water separators play a crucial role, particularly in sectors utilizing oil for lubrication, such as those dependent on compressed air systems. These devices serve the primary purpose of extracting oil and suspended particles from water, thereby allowing for the safe discharge of treated water without environmental harm.

As compressed air is generated, condensate (which is essentially water vapor) is formed. This condensate tends to contain small quantities of oil and other pollutants, necessitating effective treatment to safeguard both the environment and the equipment. The oil-water separator is vital in this process to prevent oil contamination.

The Significance of Oil Water Separators

Environmental Protection: Just a single liter of motor oil can render one million liters of groundwater unsafe. Oil spills can suffocate aquatic ecosystems by blocking oxygen flow and jeopardize wildlife by degrading their fur insulation and birds' feather water resistance.

Compliance with Regulations: Numerous countries enforce strict environmental laws that ban the release of oil-contaminated water. Non-compliance can result in severe fines.

Enhancing Efficiency and Equipment Longevity: Isolating oil from condensate contributes to optimal operation of compressed air systems while simultaneously preventing equipment damage.

Operational Mechanism of Oil Water Separators

Oil water separators function through the adsorption principle, allowing the lighter oil to float on water. The standard operation involves several filtration stages:

Initial Stage

The condensate containing oil enters the separator and passes through a pre-filter composed of polypropylene fibers that attract and absorb oil while letting water pass through. These fibers are referred to as "oleophilic," effectively pulling in oil droplets. As the fibers become heavily saturated with oil, they descend further into the separator.

Intermediate Stages

Once the condensate passes the initial filtering, it continues through main filters, often comprising activated carbon or organoclay, enhancing the purification level. These additional stages guarantee the removal of even the smallest oil particles.

Final Step

In the concluding stage, any residual oil in the condensate is collected, allowing the cleansed water to be safely channeled into drainage systems.

Choosing JORC: The Authority in Oil-Water Separation

JORC has established itself as a credible partner in oil-water separation. The SEPREMIUM range of oil/water separators is adept at managing an array of compressed air scenarios, ensuring effective and efficient condensate treatment.

Key Attributes of JORC Oil Water Separators:

SEPREMIUM Series: Offers flow rates from 70 CFM and implements cutting-edge adsorption techniques.

PURO-CT Series: A cost-effective solution providing flow rates between 125 to 600 CFM with a straightforward design.

Service Packs: These packs come with specially formulated element fibers to optimize adsorption efficiency.

Replacement Carbon Elements: Dedicated elements for various oil/water separator models.

Condensate Testing Kits: JORC offers laboratory testing kits aimed at analyzing the efficacy of their oil/water separators.

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By opting for JORC, businesses not only adhere to environmental guidelines but also foster sustainability. Their dedication to innovation, quality, and eco-friendliness makes them a preferred supplier across various industries globally.

To sum up, oil water separators are crucial in promoting environmentally responsible industrial operations. With pioneers like JORC driving the narrative, industries can confidently treat condensate and shield our environment.

Official Guide: Oil Water Separator Application Sourcebook

Reasons to Select the Appropriate Oil Water Separation System:

Explore how effective oil removal through separation and skimming presents a competitive edge, highlighting five significant business advantages of oil removal from water.

  • Substantially decrease third-party disposal costs
  • Eliminate fines tied to oily wastewater discharges
  • Avert clogging issues linked to heavy oil influx or the re-hardening of thick oils
  • Boost operational capacities to match market demand

The Importance of Oil Removal from Water

In nearly all industrial processes globally, whether it's steel production, cosmetics manufacturing, food processing, mining, rail, or construction, water is integral to a myriad of manufacturing operations. For over half a century, Oil Skimmers, Inc. has been devoted to providing straightforward, effective, and cost-effective oil removal solutions, promoting water reuse without chemicals for various industries.

The oil skimmers and removal systems from Oil Skimmers, Inc. are employed across more than 38,000 applications globally. Drawing from extensive application knowledge, we have designed a series of oil water separators that tackle specific inefficiencies present in traditional models, ensuring they outperform their peers.

Download the Oil Water Separator Sourcebook for insights into our innovative features such as Active Oil Removal, which promotes continual oil extraction, preventing waste oil from contaminating the clean water stream.

Download eBook '

Customer Testimonials

A Packaging Manufacturer Discovers New Paths for Enhancing Environmental Responsibility


A Multi-Stage Oil Water Separation System Solution.

Collaborating closely with Oil Skimmers, we partnered with regulatory bodies at both the City and State to navigate all approval stages, receiving unwavering support throughout the process.

Read the Full Story '

Saving Man Hours in a Molding Facility Tackling Oily Water Challenges


A Fully Integrated Oil Water Separator System for Oil Containment and Removal.

It's genuinely been a game changer, admits the facility manager. With the oily water issue now resolved, we can focus on our primary objective of producing top-quality agricultural and industrial bins!

Read the Full Story '

Supporting a Food-Grade Transportation Company in Managing Wash Water and Business Growth


A Custom Oil Water Separator System for Managing Flow Rate Variability, Heavy Oil Influxes, and Sticky Oils.

It’s been an ideal long-term solution, shares the company’s president. We never realized we could receive so much performance and features in one system; it’s perfectly equipped to navigate our challenging operational circumstances while accommodating our growth ambitions.

Read the Full Story '

Oil Skimmers, Inc.'s oil water separation systems are engineered to endure, offering long-lasting, easy maintenance solutions even in the harshest industrial settings.

Download the Oil Water Separator Sourcebook to explore oil removal solutions tailored to your application.

Download eBook '

Or contact us today for a complimentary assessment from our oil removal specialists!

Contact Us '

The company stands as the foremost supplier of Commercial Oil Water Separators. We serve as your comprehensive resource for all requirements, with our highly trained staff ready to assist you in finding the right product.

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